Metal Fabrication

Precision Metal Stamping and Tooling in Colorado

Frontier Metal Stamping builds the tooling, runs the parts and finishes them under one roof. Presses from 6 to 260 tons, dies designed and built in our own tool room, and a guarantee that once you have paid for a tool you never pay for it again.

We have been on the Front Range since 1984. The shop is in Frederick, thirty miles north of Denver, which puts most of the state’s manufacturing within a couple of hours: Longmont, Boulder and Fort Collins around us, the Denver metro to the south, Colorado Springs and Pueblo further down I‑25. Close enough that customers drive up to watch the first parts come off the press.

The Frontier Metal Stamping building and
  monument sign at 3764 Puritan Way in Frederick, Colorado

Our promise to every customer

For over 40 years Frontier has built a reputation for meeting demanding requirements and quality standards, backed by people who answer the phone. We manage projects through every phase, from quote to finished part, and tell you where things stand before you have to ask.

We will also build a supply chain program around how you actually order — managing inventory, packaging, labeling and shipping so the parts are there when your line needs them, not three weeks early or two days late.

Should you be building a progressive die?

A progressive die costs more to build and far less to run. The quantity where it becomes the cheaper answer is a calculation, not a rule of thumb, and getting it wrong is the most expensive mistake in stamping. Put your own tooling costs and piece prices in and find out where your part lands.

Inside the shop

Four minutes on the floor in Frederick: the presses, the tool room and the people who run them.

What we do

What our customers say

Frontier enabled us to go from zero to sixty in record time. Their manufacturing review, sample builds and fast tooling turns made all the difference. They were ahead of schedule with prototypes, tradeshow units and preproduction parts. We are moving additional stamped parts to their factory.

Mike MeierCEO, M+M Industries
Paul HarterCEO, Aqua-Hot

Frontier wins award from Colorado’s Environmental Leadership Program

Frontier processes a lot of metal every hour, every day, every year. Nearly all of it ends up in the parts we deliver, but there is always going to be some amount of scrap. We recycle all of it, and that won us an award in the recycling category of Colorado’s Environmental Leadership Program. At the awards banquet we received the Bronze Achiever award and heard from former Colorado governor Bill Ritter, an influential environmental advocate.

The Environmental Leadership Program is a statewide environmental recognition and reward program which offers benefits and incentives to members that voluntarily go beyond compliance with state and federal regulations and are committed to continual environmental improvement.

Steve O’Donnell at the Colorado Environmental Leadership Program awards banquet
  • ISO 9001:2015 registered
  • National Tooling and Machining Association member
  • Precision Metalforming Association member
  • Colorado Environmental Leadership Program, Bronze Achiever

The shop, in numbers

What a buyer needs before they decide whether to send a print. Every figure below is what the floor actually runs, not a range we could reach for.

  • 6 – 260tons of press capacity
  • 0.010 – 0.250inch material thickness
  • 0.5 – 24inch coil width, servo fed
  • ±0.005inch on most stamped features
  • 10 – 150strokes per minute
  • 25,200sq ft under one roof in Frederick

The big four: 260 ton StamTech · 220 ton Seyi servo · 176 ton Seyi · 100 ton Clearing straight side. Plus Bliss high-speed lines, four toggle presses and two US Baird #28 multi-slides. The full equipment list · materials and gauges.

Who we make parts for

A stamping supplier is judged by who trusts them with a print. Defense primes, lighting and electronics manufacturers, outdoor and firearms brands, vacuum and semiconductor equipment builders. Parts for all of them run on presses in Frederick.

Send us a print

Tell us the part, the material and the annual quantity. We will come back with a straight answer on tooling, lead time and price.

Open Monday through Friday.