Energy & Mining Metal Stamping

Energy hardware fails a long way from anyone who could fix it. That is the whole design brief.

Long formed channel parts after stamping
Formed parts arranged on a pallet

Parts for this sector tend to be heavier gauge, simpler in geometry and far less forgiving in service than anything on a consumer product. A prop rod bracket on a three-phase separator is not a complicated stamping. It just has to hold, outdoors, for years, under load and weather, in a place where replacing it means shutting something down.

The 260 ton StamTech runs stock up to .187 by 24 inches, and the Cooper Weymouth cradle and straightener feeds .250 by 24. That is the heavy end of our range, and it is where most energy work sits.

Sectors we supply

Oil and gas, electric utility, natural gas, coal mining, nuclear power, hydroelectric, wind and solar, and alternative fuels. The materials change more than the process does: hot rolled and cold rolled steels for structure, stainless and aluminized where corrosion is the enemy.

Parts we make for this industry

  • Prop rod brackets
  • Separator components
  • Structural brackets
  • Solar panel frames
  • Heavy-gauge plates and supports
  • Clamps and straps

Parts listed are representative of work Frontier has produced. Customer names appear only where that relationship is already public.

Why the tool room matters to you

Frontier builds its own dies. You pay for the tool once, when the parts are acceptable to you, and after that you never pay us for that tool again — setups, maintenance, sharpening, storage and complete rebuilds are covered for as long as the part design does not change.

Common questions

What is the heaviest material you run?

Our 260 ton press takes stock to .187 by 24 inches; the heaviest cradle and straightener handles .250 by 24. Send the print and we will tell you plainly whether it is in our range.

Do you do welded assemblies?

Yes, including robotic welding. Many energy parts arrive as a print for a weldment rather than a single stamping.

Send us a print

Tell us the part, the material and the annual quantity. We will come back with a straight answer on tooling, lead time and price.

Open Monday through Friday.